Topic outline
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UNIT TITLE: INSTALL AUTO WATER LEVEL CONTROL SYSTTEM WITH SUBMERSIBLE PUMP
UNIT CODE: CONElM4020A2
UNIT DESCRIPTOR: This unit covers the knowledge, skills and attitudes required to install auto water level control system with submersible pump. It includes preparing for works, installing auto water level controller, performing submersible pump controller circuit, installation of magnetic contactor, installing three phase energy meters, service cable connection for three phase energy meters and maintaining workplace, tools, equipment and materials.
NOMINAL HOURS: 75 Hours
LEARNING OUTCOME: At the end of this session, learners will be able to-
- Prepare for works.
- Install auto water level controller.
- Perform submersible pump controller circuit.
- perform installation of magnetic contactor.
- Install three phase energy meter.
- Install service cable connection for three phase energy meter.
- Maintain workplace, tools, equipment and materials.
FACILITATOR NAME: Md. Jahangir Alam Tarafder ( Shamol )
TEACHER NAME: Tanjima Sultana
Instructor
Noakhali Technical Training Center, Noakhali.
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The Structure of the course :
Only Online Course
Or
Blended Course
In addition to the online course . Physical demonstration is mandatory for this course , so i should go for Blended Course.
Lets go for 3 week of online course and 1 week of face to face training ( Blended Course ) .
Total Course : 21 days
Online Course : 2 Week
( 5 days per week for 1 hour )
( Saturday - Wednesday )
Face to Face : 1 Week
( 5 days daily 3 hours and
1 day final assessment for 5 hour )
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Personal Protective Equipment, commonly referred to as "PPE", is equipment worn to minimize exposure to hazards that cause serious workplace injuries and illnesses. These injuries and illnesses may result from contact with chemical, radiological, physical, electrical, mechanical, or other workplace hazards. Personal Protective Equipment may include items such as below:
- Helmet
- Safety goggles
- Mask
- Apron
- Hand gloves
- Safety shoe
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Electrical tools are tools used to work on an electrical system. These can include a wide range of tools such as below:
- Hammer
- Cutting pliers
- Combination pliers
- Wire striper
- Neon tester
- Screw driver (flat, star and connecting)
- Electrician knife
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The set of articles or physical resources serving to equip a person or thing. These can include a wide range of equipment such as below:
- Ammeter
- Volt meter
- Watt meter
- Energy meter, Single Phase and Three Phase(Analog & Digital)
- Multi meter
- Calculator
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Electrical Material is basically the parts or elements used in the making of any electrical construction project. These can include a wide range of materials such as below:
- Water pump
- Submersible pump
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Electrical signs and symbols provide workers and others with information on electrical hazards and instructions on preventing harm. Labels, such as those used in PAT testing, inform people that electrical equipment and appliances are safe to use or not.
- Drawing symbols
- Connection symbols
- Socket symbols
- Switches symbol
- Size of wire symbol
- Numbers symbols
- Supply symbols
- Danger symbols
- Switch board symbol
- Main switch symbol
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- Controlling devices and symbols are specified and clarified.
- Water level controller is installed with water tank as required.
- PVC wire is connected and fixed from water level indicator to control the device of water pump.
- Switch is installed with controlling device followed by Occupational Safety and Health (OSH) requirement.
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- Controlling devices are identified, specified and clarified.
- Controller circuit is installed into the wall as per circuit diagram.
- PVC wire is connected from controller circuit to submersible pump as required.
- PVC wire is connected from controller circuit to SDB as required followed by OSH.
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- Controlling devices are identified, specified and clarified as required.
- Magnetic contactor is installed into the wall / job board as per circuit diagram.
- Magnetic contactor circuit is prepared and set as per circuit diagram.
- Push switch (NC & NO) circuit is prepared and connected from magnetic contactor to push switch for controlling the magnetic contactor & load.
- Load is connected to the magnetic contactor for testing as required.
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- Installation area of the wall is marked and holed as per layout as required.
- Rawal plug is inserted into the hole and board is fix using screw as required.
- Source (input) and load (output) terminal of three phase energy meter is found out using test lamp / multi-meter.
- Three phase energy meter is fixing into the board as standard.
- 3 Phase (brown, black, and grey) cable of main switch is connected with load terminal of single-phase energy meter as per diagram.
- Neutral (blue) cable of energy meter is connected with bus-bar of MDB as per diagram.
- Connection is rechecked and ensured the performance through switch ON / OFF the power supply.
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- Installation area of the wall is marked and holed as per layout as required.
- Rawal plug is inserted into the hole and board is fix using screw as required.
- Source (input) and load (output) terminal of three phase energy meter is found out using test lamp / multi-meter.
- Three phase energy meter is fixed into the board.
- Insulation of cable terminal is removed using electrician knife.
- Cable terminal is connected and punched with cable lugs as required.
- 3 Phase (brown, black, and grey) cable of main switch (MCCB) with load terminal of three phase energy meter is connected as per diagram.
- Neutral (blue) cable of three phase energy meter is connected with bus-bar of MDB as per diagram.
- Three phase and neutral cable source terminal of three phase energy is connected with electric pole as per diagram.
- Connection is rechecked and ensured performance through switch ON / OFF the power supply.
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- Work area is cleaned in accordance with workplace procedures.
- Unused materials are stored for re-use or disposed following workplace procedures.
- Waste and scrap materials are disposed with following workplace procedures.
- Inventory of tools equipment are conducted and recorded as per checklist.
- Tools and equipment are cleaned and stored as per manufacturer's recommendation in appropriate location.
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